Custom retort pocuh
Tired of retort pouches disasters ruining your food business?
We have the solution!
For food exporters like you, every defective retort pouch isn't just waste; it's a threat to your brand reputation, customer trust, and ultimately, profitability.Contact us, China Top 3 Retort pouches Manufacturer, maybe we can give you some suggestions.
Do you have these troubles too?
Over the past year, we've spoken with over 200 +food exporters, and they all share the same story
Wrinkled
Your premium ready meals emerge from the autoclave in wrinkled, misshapen bags, making your products look cheap and unappealing on supermarket shelves around the world.
Printing fade
After sterilization at 121°C/135°C, your carefully designed logos and ingredient labels will become blurred, smudged, or even fall off, which violates EU, US or Japanese labeling regulations and may lead to customs rejection.
Leakage & borke
Leaks and bursts always happen at the worst possible moment: soup seeps out during shipping, grease stains a carton, or a bag bursts during sterilization—ruining an entire batch of high-value food and costing you thousands of dollars in rework.
Long lead time
Tired of waiting over four weeks for retort pouches? We deliver in just 10-15 days—with uncompromising quality.
Long lead times aren't just delays; they're a threat to order fulfillment.
Leave all your worries and difficulties to us
You may be worried about making mistakes because you're not familiar with retort pouches. Don't worry. We can provide retort pouch solutions tailored to your product and requirements. You just need to wait for our solutions and test samples.
Henan Baolai Packaging is a professional retort pouch manufacturer and solutions provider.
So what can we do for you?
1. We select materials based on the product and intended use to eliminate wrinkles in the pouches.
2. We use EU-standard printing inks to eliminate odor and discoloration.
3. Our unique lamination process and rigorous edge sealing eliminate product leakage.
4. We offer custom sizes.
5. With a daily production capacity of 500,000 pieces, you no longer have to worry about delivery times.
Contact For Custom Packaging
Leave all your worries and difficulties to us .
Let our team guide you through your customisation options and deliver the perfect pouch for your products.
What materials are the retort pouch made of ?
Retort pouches are made of multiple layers of composite materials. Here, Henan Baolai introduces commonly used materials and recommends material combinations:
1.PET (Outer Layer)
Provides protection and printing support: good airtightness/aroma retention, high stiffness (anti-wrinkle/deformation), anti-friction/collision during transport; adheres firmly to food-grade ink for non-fading high-def color printing.
2.AL (Aluminum Foil, Barrier Layer)
Core strengths: high barrier (light/oxygen/moisture-proof), wide temperature resistance (high/low), oil resistance, aroma retention, non-toxic, soft. Combined with plastic, it gains extra strength. Opaque, silvery-white with luster, ideal for demanding products (meat, juices, beverages).
3.PA (Reinforcement Layer)
Called flexible packaging’s "bulletproof vest": boosts puncture resistance (for bone-in meat), oil resistance (for fried foods), low-temperature resistance (for frozen foods). When compounded with PET/PE, it increases tear strength by 40% to reduce transport breakage.
4.RCPP (Heat-Seal Layer for High Temp)
Withstands 100–135°C sterilization (suitable for retort/hot-fill/aseptic packaging); excellent acid/alkali/oil resistance, food-safe, and no impact on food flavor.
| Material | Function | Common composite roles |
| PET | Outer protection + printed display | Outer layer |
| AL | High barrier (oxygen / water / light) | Middle barrier layer |
| PA | Puncture resistant + oil resistant + low temperature resistant | Middle reinforcement layer |
| RCPP | High temperature heat seal layer | Inner layer (high temperature retort 100--135°C ) |
Advantages of retort pouches
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1. Easier to sterilize
Due to the flexibility of the material, they require lower temperatures during sterilization than other packaging bag.
5.Custom size&type
We offer fully custom retort bags, with no restrictions on size or shape - we can meet your exact requirements.
2. Efficient packaging
Packaging is faster. You can use heat sealing machines or integrated filling machines for heat sealing, reducing labor costs
6.Better printing quality
360° printing, ten-color printing, exquisite printing effects, attract consumers on the shelf and show your brand vision
3. Convenient storage
The flexible materials used in retort pouches mean they take up less space in storage, and there is less wasted space in warehouses.
7. Recyclable
Retort pouches boast globally viable recyclability: their materials align with recycling systems worldwide, while the all-in-one unit design makes proper disposal straightforward for consumers.
4. Convenient transportation
Transporting retort pouches at all stages of its lifecycle is cheaper due to how lightweight the packaging materials are.
8. Sustainable development
There are many global initiatives focused on improving the sustainability of all pouch packaging, meaning future development will improve retort pouches even further.
Contact For Custom Packaging
Leave all your worries and difficulties to us .
Let our team guide you through your customisation options and deliver the perfect pouch for your products.
Our solution cases
soup bag
fruit puree packaging
wet cat food pouch
dog treat squeeze pouch
ready to eat packaging
goat milk bag
ready meal packaging
moi moi cooking pouch
rice pouch
milk bag
Why choose Henan Baolai Packaging ?
Every big business starts from a small business. We are not only your partner, but also a member of your team.
01
Long-term partnership
The value of packaging goes beyond a single delivery; Henan Baolai Packaging adheres to the philosophy of long-termism and is committed to becoming your most solid partner in the development of your brand.
02
Sustainable Development
When packaging is no longer just the outer shell of a product, but a concrete expression of the concept of sustainability, Henan Baolai Packaging is redefining the value of packaging with green innovation.
03
Fully customized
Packaging is no longer a template, but a precise reproduction of the brand's soul - Henan Baolai Packaging uses the power of "complete customization" to make each package an exclusive symbol that cannot be replicated.
04
20+ years experience
Choosing Henan Baolai Packaging means choosing a product that has been polished for 20 years - we understand packaging, and we know how to make packaging add points to your brand. Time is the best witness.
What products are retort pouch for?
tomato paste
baby food paste
tuna fish
snack
fried meat
soup
ready meal
Baby Porridge
egg
wet cat food
what is retort pouches ?
Retort pouches are a type of flexible packaging. They are made of one or more flexible plastics and metal foils, suitable for packaging foods and consumables that require heating and sterilization within their packaging containers. Retort pouches are made from multiple layers of material, each offering a unique level of protection, making them ideal for certain consumables. Compared to cans and glass tube alternatives, retort pouches offer significant advantages.
Contact us for printed Retort Pouches
If you have any enquiries concerning our pouch packaging, or would simply like to get in touch with our team, you can use the contact form or details below.
NEED HELP?
Don’t hestiate to ask us something. Email us directly info@baolaifactory.com or call us at +86-139-490-994-07
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FAQ
Our retort pouches are made of food-grade composite materials. The main structure is "PET (outer layer, heat-resistant and scratch-resistant) + AL (aluminum foil layer, light-proof, oxygen-blocking, and extending shelf life) + CPP (inner layer, retort-resistant, non-toxic and odorless)." Some products that don't require light protection (such as transparent ones) use a "PET + PE" structure.
All materials are certified by international standards such as the FDA (U.S. Food and Drug Administration), EU No. 10/2011 (EU Food Contact Materials Directive), and SGS. They are free of harmful substances such as bisphenol A (BPA) and plasticizers, are suitable for direct food contact, and will not release toxic substances after high-temperature retorting. They meet the food packaging safety standards of major global markets.
Temperature range: The conventional model can withstand high temperatures of 135°C (suitable for high-pressure cooking, such as meat and canned food), and the low-temperature model can withstand -40°C (suitable for frozen foods, such as quick-frozen soups and pre-prepared dishes). The specific temperature resistance parameters will be marked on the product details page. You can choose according to your product processing needs before placing an order.
Yes. Our retort pouches feature an oil- and solvent-resistant inner layer of CPP/PE. The aluminum foil layer (or EVOH high-barrier layer) effectively blocks liquid penetration. For liquids (such as soups and sauces) and high-fat products (such as fried foods and canned meats), we also reinforce them with heat-sealed edges (width ≥ 8mm) and leak-proof bottom corners. Under normal use (undamaged and retorted at the specified temperature), they will prevent leakage.
If your product is highly acidic (such as kimchi and pickled foods) or high in salt (such as pickles), you can choose a corrosion-resistant material. Contact us service for details.
High-quality custom printed pouches in a range of styles
We specialize in custom packaging bags, each designed specifically for your product, making the packaging a truly unique and compelling addition. Our professional team will assist you throughout the entire customization process, from communication to proofing. Can't find the perfect design? Tell us about your product's characteristics and requirements, and we'll create a customized solution to perfectly match your packaging to your product.
Spout pouch
Retort pouch
pouch with tap
3 side seal bag
Quad seal pouch
Custom shape
Contact For Custom Packaging
Spoilt for choice?
Let our team guide you through your customisation options and deliver the perfect pouch for your products.